Chemical conversion
Zahra Razmpour; ghasem asadpour; kermanian hossein; omid ramezani; Seyed Majid Zabihzadeh
Abstract
Sticky contaminants represent one of the biggest technical challenges in the paper recycling process. These contaminants reduce paper strength, cause plugging of wires and felts, and stick to or deposit on machine parts affecting the runnability of the paper machine In this study, firstly, the sticky ...
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Sticky contaminants represent one of the biggest technical challenges in the paper recycling process. These contaminants reduce paper strength, cause plugging of wires and felts, and stick to or deposit on machine parts affecting the runnability of the paper machine In this study, firstly, the sticky deposit of Docter blade dryer blades was subjected to multi-stage extraction with alcohol, aceton, toluene, and tetrahydrofuran solvents respectively. Then the nature of the resulting material and its physicochemical properties was investigated with FTIR analysis, GC-MS, TGA, XRF, SEM.. The results showed that the deposite originates from fiber, polymers such as polyvinyl acetate and styrene butadiene, which are components of hot melt adhesives, and fatty acid/resin esters. Fatty acids and resins are the most common organic compounds in stickies deposite. the possible origin of these compounds are chemical substances (saponified fatty acids), deinking steps and some resins and fatty acids used in the formulation of adhesives or more resistant resins and extractive materials related to Cellulose fibers. The observed minerals are mainly calcium, iron, silica and aluminum, which are present in the formulation of fillers and coating pigments during the papermaking process
Pulp and paper
Zahra Razmpour; ghasemg asadpour; kermanian hossein; omid ramezani; Seyed Majid Zabihzadeh
Abstract
Efficient approaches to eliminate or neutralize stickies is one of the topics of recent research. In the current study, some of the most conventional chemical and physical strategies in controlling these contaminants were compared. Control of micro-stickies originated from recycling of OCC using some ...
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Efficient approaches to eliminate or neutralize stickies is one of the topics of recent research. In the current study, some of the most conventional chemical and physical strategies in controlling these contaminants were compared. Control of micro-stickies originated from recycling of OCC using some selected physical approaches (washing, washing-flotation, flotation-washing and flotation) and some selected chemical methods by 4 fixing agents (Alum-PAC-pDADMAC-Cationic Starch) at 0.1-0.5-1 % dosing levels based on oven-dry weight of pulp were investigated. Electrical conductivity, TDS, turbidity, dissolved and colloidal substances (DCS) and COD were measured and compared to evaluate the efficiency of each approaches of micro- stickies removal. The results indicated that the lowest value of electrical conductivity and TDS in the physical methods was related to the flotation-washing stage and in the chemical methods was related to cationic starch 1%. The lowest amount of turbidity in the physical methods was observed in the washing and washing-flotation. Besides, the potential of secondary stickies was the lowest in the washing stage, while the flotation method had the highest potential of secondary stickies. Among the different dosing levels of the fixing agents, the lowest level of turbidity and DCS was determined for pDADMAC with 0.1% addition level, and the lowest amount of potential of secondary stickies was observed for Alum with 0.5% dosage. Both in the physical and chemical methods turbidity and DCS in pH4 was more than neutral pH. In the chemical approach with cationic starch dosage at 1% and in the physical method with the washing-flotation stage, the lowest amount of COD was reached
Negin Ghahrani; Noradin Nazarnezhad; Omid Ramezani; Ghasem Asadpour
Abstract
Regeneration of cellulose by direct solvent dissolution essentially involves the pretreatment of cellulose with a solvent for swelling the cellulose chains and weakening the cellulose molecules bonds. Aqueous solutions based on sodium hydroxide (NaOH) are low cost, non-volatile, non-toxic, environmentally ...
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Regeneration of cellulose by direct solvent dissolution essentially involves the pretreatment of cellulose with a solvent for swelling the cellulose chains and weakening the cellulose molecules bonds. Aqueous solutions based on sodium hydroxide (NaOH) are low cost, non-volatile, non-toxic, environmentally friendly cellulosic solvent with fast dissolution power at low temperatures. The mechanism of cellulose dissolution in this solvent is not yet fully understood because there are parameters such as temperature, crystallization and degree of cellulose polymerization that affect the solubility of cellulose in the NaOH / urea system. Therefore, this study investigated the effect of kappa factor changes in chlorine dioxide bleaching on the dissolution of OCC recycled pulp on chemical compounds (lignin and hemicellulose) and the degree of polymerization. The results showed that with further reduction of lignin, the dissolution of pulp decreases and this reduction in dissolution is more severe in lignin levels below 3% (reduction from 44% to about 37% dissolution). It seems that during the bleaching process and part of lignin and hemicellulose removal, a part of cellulose with low degree of polymerization is also removed and the average polymerization of the remaining cellulose increases which is more resistant to the phenomenon of pulp dissolution. With increasing kappa factor (to 0.2 and 0.3), there was no significant change in dissolution and hemicellulose. In general, it seems that lignin and the degree of polymerization are not only the effective factors in OCC pulp dissolving and hemicellulose content also can be effective.
Negin Ghahrani; Noraldin Nazrneghad; Omid Ramezani; Ghasem Asadpour
Abstract
One of the common applications of cellulose is dissolving pulp producing that requires high purity. Different cellulose sources are used to produce dissolving pulp. Due to Deforestation and lack of agricultural land and problems with cultivation, the use of wood and non-wood sources of cellulose is declining. ...
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One of the common applications of cellulose is dissolving pulp producing that requires high purity. Different cellulose sources are used to produce dissolving pulp. Due to Deforestation and lack of agricultural land and problems with cultivation, the use of wood and non-wood sources of cellulose is declining. Another source of cellulose is recycled pulp. Chlorine dioxide acts as a completely selective bleaching. Increasing kappa factors is very effective in removing lignin levels. In this research, dissolving pulp from recycled fibers is obtained during soda cooking and bleaching with chlorine dioxide. Then, the effect of changes in kappa factor of the second stage of chlorination on chemical composition (holocellulose and lignin), structural properties (degree of polymerization, alpha-cellulose and degree of brightness) and accessibility (water retention value) are investigated. The results showed that the degradation of holocellulose levels was not severe and did not cause cellulose damage and decreased alpha-cellulose levels as well as the degree of polymerization. The removal of lignin as a hydrophobic component and the presence of hemicellulose as a hydrophilic component increase accessibility (water retention) and decrease brightness degree.
Khashayar Vaezi; ghasem asadpour
Abstract
Concerns about environmental pollution caused by petroleum-based packaging materials waste have increased the motivation to research and study on biodegradable packaging materials. In this study, in order to make added value and reprocess of the recycled papers, cellulose nanocrystals were produced from ...
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Concerns about environmental pollution caused by petroleum-based packaging materials waste have increased the motivation to research and study on biodegradable packaging materials. In this study, in order to make added value and reprocess of the recycled papers, cellulose nanocrystals were produced from them and added to the hydroxypropyl methyl cellulose / cationic starch nanocomposite in amounts of (3%, 5%, 7%, 9% and 11%) and their structural, strength and barrier properties were investigated. The yield of crystalline cellulose nanoparticles produced from this alpha cellulose was about 65% and according to the (TEM) test results, the obtained nanoparticles were rod-shaped and had a length of 100 to 150 nm and a diameter of 15 to 30 nm. Also, their degree of crystallinity was 79.6% according to the X-ray diffraction test. According to the results, with the addition of cellulose nanocrystals to the nanocomposites, the tensile strength, moisture absorption resistance, and oxygen permeability resistance were increased and only the strain to the breaking point (Flexibility) was decreased and the best strength properties and barrier properties of the nanocomposites were obtained in the presence of 9% cellulose nanocrystals from recycled papers.
Pulp and paper
ali barzan; hossein resalati; ali ghasemian; ahmadreza saraeyan; ghasem asadpour
Abstract
In this study, the effect of pigment composition on the properties of paper prepared from CMP pulp was studied. There for 3 different pigment combinations (100% calcium carbonate (GCC), 70% calcium carbonate and 30% kaolin clay (70GCC30Clay) and 70% calcium carbonate and 25% gritty and 5% titanium dioxide ...
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In this study, the effect of pigment composition on the properties of paper prepared from CMP pulp was studied. There for 3 different pigment combinations (100% calcium carbonate (GCC), 70% calcium carbonate and 30% kaolin clay (70GCC30Clay) and 70% calcium carbonate and 25% gritty and 5% titanium dioxide (70GCC25Clay5TiO2)) were made with anionic starch, latex and dispersersant and Used for coating. Physical properties included (surface roughness of the paper, Ash content and Apparent density) And the optical properties included (brightness, absorption and diffusion coefficient) and paper resistance characteristics including tensile strength, bursting resistance, tear strength based on standard TAPPI standardized measurements and Using factorial design, analysis of variance was performed and the mean of paper properties was compared with Duncan's test. The purpose of this research is to achieve the best combination for coating the paper with the improvement of physical and optical properties and maintaining resistance properties. By adding clay and dioxide titanium to calcium carbonate, the roughness of the paper surface decreased The highest roughness of the surface of the paper in the diet was observed for the control paper and the lowest was seen in the treatment of 70GCC30Clay surface. Also, the highest degree of brightness is related to 70GCC25Clay5TiO2 treatment. The highest index of tensile strength and burst strength index was related to gypsum treated paper (GCC) and also the highest tear strength index for treated paper at level 2 (70GCC30Clay).
Pulp and paper
ali ghasemi chahrdehi; Esmaeil Rasooly Garmaroody; Omid Ramezani; ghasem asadpour
Abstract
The aim of this study was to investigate the effect of storage and bleaching of cotton fiber on stability of optical properties of Bond paper. For this aim, industrial unbleached cotton fiber pulp with freeness 13°SR, in two types of fix and agitating was stored for 3-15 days in room temperature ...
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The aim of this study was to investigate the effect of storage and bleaching of cotton fiber on stability of optical properties of Bond paper. For this aim, industrial unbleached cotton fiber pulp with freeness 13°SR, in two types of fix and agitating was stored for 3-15 days in room temperature and after that bleached with hydrogen peroxide. Then, standard handsheets was made from bleached pulp and after air-dried, aged in UV and thermal methods and measured their optical properties. Results showed that agitated samples have more brightness and whiteness and less yellowness than fixed ones and by increasing of storage time this numbers be much and less, respectively. In case of UV treated samples, the brightness and opacity of fixed samples decreased and agitated ones increased. The brightness of fixed and agitated samples with thermal treatment showed up and dawn trend, respectively. Also, UV and thermal treatments, especially in fixed samples lead to much yellowness and much whiteness in agitated ones. Therefore, agitated storage method better than the fixed one so that before and after bleaching present suitable optical properties. In addition, paper made from agitated storage samples has more desirable characteristics and influence of temperature more than UV in present and longtime.
Pulp and paper
ghasem asadpour; fatemeh rajabi; seyed majid zabizadeh
Abstract
High yield and chemi-Mechanical pulps are susceptible to oxidation-optical and thermal reactions. These reactions result discoloration and brightness reversion in pulps. In this research, chemi-mechanical pulps were selected randomly from Mazandaran pulp and paper mill and were bleached separately by ...
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High yield and chemi-Mechanical pulps are susceptible to oxidation-optical and thermal reactions. These reactions result discoloration and brightness reversion in pulps. In this research, chemi-mechanical pulps were selected randomly from Mazandaran pulp and paper mill and were bleached separately by P, H, PH and HP sequences and sheets with 60 gr/m2 gramage were prepared from these bleached pulps. All the prepared papers went through thermal aging, separately at 0, 12, 24, 36 and 48 hours at 1050C in oven, and their optical properties, including, their brightness, their a, b and L factor, α exponent, yellowness, opacity, K/S ratio, and PC number before and after thermal aging were measured and compared based on TAPPI standard. The results of this study showed that, during thermal aging from 0 to 48 h, paper optical properties such as brightness, L and a factor were decreased and b factor, yellowness, α, K/S ration and PC number were increased. As a result, bleaching by P and HP sequences had the highest amount of brightness and L factor and lowest amount of a and b factor, α exponent, yellowness, K/S ratio and PC number. Therefore, these bleaching sequences had important influences on brightness stability and decrease in paper brightness reversion and increasing their durability against thermal degradation.
Pulp and paper
Ghasem Asadpour; Hadi Boroshkian; Hossein Resalaty
Abstract
The purpose of this study is to investigate the effect of pH on cellulase enzyme activity on the drainage and strength properties of OCC pulp. Recycled OCC pulp was pretreated with consistency 0.4 percent, in constant condition the temperature is 50˚C, duration 1 hour and range pH:4-4.5, 8-8.5 with ...
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The purpose of this study is to investigate the effect of pH on cellulase enzyme activity on the drainage and strength properties of OCC pulp. Recycled OCC pulp was pretreated with consistency 0.4 percent, in constant condition the temperature is 50˚C, duration 1 hour and range pH:4-4.5, 8-8.5 with cellulase enzyme at three levels 0.1, 0.3 and 0.5 percent (according to paper pulp dry weight). The results showed that pretreatment of cellulase enhances the freeness of pulp in comparison with the control samples, but by increasing the concentration of enzyme, the freeness of pulp was reduced in pH:4-4.5 the highest freeness is at the level of 0.1 percent and in pH:8-8.5 at the level of 0.3 percent. Also, papers were evaluated for resistance properties. The results showed that the increase in the use of cellulase enzyme has increased the tensile and burst strength index. As, in the alkaline pH, the effect of the cellulase enzyme on the increase of these strength was higher than the acid pH. The OCC pulp strength tear index, only in low levels of cellulase enzyme and in acidic pH, increased strength was observed, but with increasing enzyme consumption, there was a decrease in tear strength. Also, for strength to crushing, there was no specific trend regarding the amount of enzyme and pH on enzyme function.
Pulp and paper
Hasan Davodian; Ghasem Asadpour; Seyed majid Zabizadeh
Abstract
In this study, the comparison of the use two combination of additives including the use of nano silica with cationic starch and the use of nano cellulose with cationic poly acrylamide on the physical and strength properties of cotton based paper. For this purpose, the pulp of the chemical pulp of bleached ...
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In this study, the comparison of the use two combination of additives including the use of nano silica with cationic starch and the use of nano cellulose with cationic poly acrylamide on the physical and strength properties of cotton based paper. For this purpose, the pulp of the chemical pulp of bleached cotton fibers is made with a 45˚RS grade peroxide and then the additives with specified conditions (cationic starch 1 and 1.5%, nano silica 0.3 and 0.7%, nano cellulose 1, 2 and 3% and cationic poly acrylamide 0.3, 0.5 and 0.7%) added to it and in the end 70 grams of handsheets were made. Similary, the paper was evaluated for physical and strength properties. The results indicated that the combination of cationic poly acrylamide and nano cellulose did not have much effect on increasing the majority of chemical pulp strength of cotton. As the reduction density, tensile strength, strength to tearing and no signification effect on strength to cutting. While the use of cationic and nano silica starches has significantly increased the strength and density properties of pulp paper significantly. Therefore, considering the results of physical and physical tests, it is possible to use the combination of cationic starch and nano silica to increase the chemical properties of cotton pulp.
Pulp and paper
fatemeh rajabi; seyed majid zabizadeh
Abstract
The objective of this study was the evaluation of optical, mechanical properties of chemi-mechanical pulp which were bleached by one and two stage bleaching sequence of hydrogen peroxide and sodium hypochlorite. Also the environmental effects of effluents from bleached paper liquor were studied. For ...
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The objective of this study was the evaluation of optical, mechanical properties of chemi-mechanical pulp which were bleached by one and two stage bleaching sequence of hydrogen peroxide and sodium hypochlorite. Also the environmental effects of effluents from bleached paper liquor were studied. For this purpose, unbleached CMP pulp mixed of hardwoods was prepared from Mazandaran Wood and Paper mill. Then, these pulps were bleached using P (hydrogen peroxide), H (Sodium Hypochlorite), PH (Hydrogen Peroxide and Sodium Hypochlorite) and HP (Sodium Hypochlorite and hydrogen peroxide) stages. 60 gr/m2 hand sheets were prepared and the optical, mechanical properties of hand sheets and also their effluent bleaching liquor characteristics were measured and analyzed based on TAPPI and APHA Standards. The results showed that when peroxide was applied at the last stage of bleaching, then the properties such as tear, tensile and brightness have increased and yellowness has decreased. Generally, the role of single sequence of bleaching by P and two sequence of bleaching with HP were more effective than single sequence of H or unbleached pulp. Based on results, the highest and lowest COD load is related to bleaching liquor of H and PH respectively. Moreover, bleaching liquor of hydrogen peroxide had the highest BOD load and the lowest amount of BOD is related to PH sequence of bleaching.
Pulp and paper
Mina Akbari; Ghasem asadpour; noorodin nazarnezhad
Abstract
As a result of water treatment and during the water softening and hardness reducing process, calcium carbonate deposits with other impurities produced, collected and buried as mineral sludge. This study was done to investigate the effect of using calcium carbonate filler (as a byproduct of water treatment ...
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As a result of water treatment and during the water softening and hardness reducing process, calcium carbonate deposits with other impurities produced, collected and buried as mineral sludge. This study was done to investigate the effect of using calcium carbonate filler (as a byproduct of water treatment process in Mazandaran wood and paper mill) on strength properties of fluting paper produced from both old corrugated container (OCC) and neutral sulfite semi chemical(NSSC) pulps. Calcium carbonate added to the pulps at levels of 5, 10 and 15 percentage of bone dry weight of paper. The air resistant with the tensile index, burst index, tear index and resistant to fluting of handsheets were measured and compared to control handsheets (samples without calcium carbonate). The results showed that the use of calcium carbonate from the water treatment has a negative impact on fluting paper strength properties. Calcium carbonate filler negative impacts on virgin pulp (NSSC) and recycled pulp (OCC) is different and is more in OCC pulp.
Pulp and paper
fatemeh asadi; Noradin Nazarneghad; Ghasem Asadpoor atoeei
Abstract
Nowdays, algae considering marine ecosystem are regarded as producers and the first continuum that receives solar energy. Hence, they ensure the needed energy for the aquatic organism living. In global herbal division, algae have 1800 genus and 21000 types. Because of their presence in air rather than ...
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Nowdays, algae considering marine ecosystem are regarded as producers and the first continuum that receives solar energy. Hence, they ensure the needed energy for the aquatic organism living. In global herbal division, algae have 1800 genus and 21000 types. Because of their presence in air rather than underground water, algae allocate larger arena to themselves in comparise to other herbage. Based on accomplished studies, it is rated that algae have more than 7000 types in terms of biological diversity. Algae are used a lot. They are consumed in food industry, dung preparation, medicinal consumption and etc. In this study the green algae nanocellulose was used to improve CMP resistance.For the preparation of pure cellulose, algae samples initially affected the soda process and then were affected by bleaching sequence.. Next, the obtained cellulose has been converted to Nano-cellulose by using ultrasonic method. Nano-cellulose from cladophora algae was mixed with CMP in the ratios of 2, 5 and 8 percent. Finally, handmade paper was made and its resistive (strengh) properties were studied and compared with the pure hardwood CMP pulp. The results revealed that 8% treatment group had the highest density, tensile strength, burst strength, and control group had the lowest amount. Furthermore, the highest tear strength was related to control group; while, the lowest tear strength was for 8% treatment group.
Pulp and paper
Maryam Alipoor; Ghasem Asadpur Atouei; Seaid Majid Zabihzadeh; Zohreh Ghazvini
Abstract
With considering that in chemical-mechanical pulp (CMP) production process , the wood chips washing pre-treatment is important , so this research was conducted to investigate the effect of pre-treatment washing of populous deltoids wood chips on CMP Optical(brightness and opacity) and Strength(tensile ...
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With considering that in chemical-mechanical pulp (CMP) production process , the wood chips washing pre-treatment is important , so this research was conducted to investigate the effect of pre-treatment washing of populous deltoids wood chips on CMP Optical(brightness and opacity) and Strength(tensile and burst indexes) properties. Pre-treatment was accomplished with pure hot water and alkaline solutions (NaOH) at three levels of 0.5, 2 and 3.5 percent too. Pre-treated populous deltoids wood chips and control (chips without washing) were converted to pulp by CMP process. The results of this research indicated that the pretreatment of populous deltoids wood chips with hot water and also alkaline solutions caused wood chips mass and using of these treated chips for pulping caused pulp yield and brightness increscent, pulp strength reduction and also energy consumption increscent. . Removing of some part of chips hemicellulos have negative effect on the pulp refinability and cause pulp strength reduction.
Composite wood products
ghasem asadpour; seyyed majid zabihzadeh; Maryam Ghorbani; mahmoud davoudi
Abstract
Current research was conducted to investigate the effect of thermal modification on practical properties of horn beam bark flour-polypropylene composites. Wood plastic composites were divided in two levels of control and thermal modification, both levels included of 4 groups in bark fillers; 10, 20, ...
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Current research was conducted to investigate the effect of thermal modification on practical properties of horn beam bark flour-polypropylene composites. Wood plastic composites were divided in two levels of control and thermal modification, both levels included of 4 groups in bark fillers; 10, 20, 30 and 40%. Test samples prepared with maleic anhydride-grafted polypropylene as coupling agent by injection molding method. According to the results, bark flour increased water absorption, tensile and bending modulus. High proportion of bark fillers declined mechanical strength. Thermal modification significantly improved physical and mechanical properties of composite. Using lignocellulosic material flour bark hornbeam, tensile modulus and flexural modulus of composite material background had the highest improvement. In comparison between mechanical properties, impact resistance by adding flour bark had the greatest decrease. Thermal modification by increasing the crystallity, hemicellulose degradation, loss of polarity, increased compatibility between the two phases and uniform distribution of bark fillers in polymers, increased mechanical resistance.
Pulp and paper
Ali Barzan; Hossein Resalati; Ghasem Asadpour atoei
Abstract
After water purification and softening, a lot of calcium carbonate with other impurities produce and these byproducts gather and bury as mineral sludge.In this research, The quality of calcium carbonate from water softening process in mazandran wood and paper industry (MWPI) mill and effects of loading ...
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After water purification and softening, a lot of calcium carbonate with other impurities produce and these byproducts gather and bury as mineral sludge.In this research, The quality of calcium carbonate from water softening process in mazandran wood and paper industry (MWPI) mill and effects of loading of this byproduct on fine paper production was investigated and the results were compared with other industrial fillers like grounded calcium carbonate(GCC) and precipitated calcium carbonate(PCC) and also china clay (kaolin).From the paper structural viewpoint , the fine paper that filled with water softening calcium carbonate (derived after water softening process) have more bulk(bulkier) and more porous and rougher surface compare to fine papers that filled with the common industrial fillers.From the paper strength properties viewpoint , the fine paper that filled with water softening calcium carbonate have less decrease in tensile and burst strength but have not suitable tear strength properties. From the paper optical properties viewpoint, the fine paper that filled with water softening calcium carbonate, because of particles size and impurities of this filler have the least light scattering coefficient and consequently have less brightness and opacity.Adding of 10 and 20 percent precipitated calcium carbonate to by water softening calcium carbonate cause paper porosity and strength decreasing but the optical properties of hand sheets was increased.