Document Type : Research Paper

Authors

1 Wood and Paper Science Research Division, Research Institute of Forests and Rangelands , Iran,

2 Ph.D., Wood and Paper Science Research Division, Research Institute of Forests and Rangelands , Iran,

3 M.Sc., Advisor to Managing Director of Loh Sabz Jonoob Company, Iran

4 Specialist and Head Research and Development,, Loh Sabz Jonoob Company,Iran

5 Wood and forest products division, Research Institute of Forests and Rangelands, Agricultural Research Education and Extension Organization (AREEO), Tehran, Iran

Abstract

This study was carried out to investigate the effect of Bagasse alkaline treatment (hydroxide sodium) on Medium Density Fiberboard (MDF) properties. For this purpose, wet depitted and storage bagasse was used. Cooking process was done for fibers preraring in 10 liters digester. Liqure to bagasse ratio was 10 to 1. Hydroxide sodium content was 0%, 4% and 5% based on oven dry weigth of bagasse. Cooking time and temperature were 5 min and 170 centigrade respectively. Fiber slides were obtained by using optical microscope. Chemical components such as holocelloulose and lignin contents were determined. Liqures pH was mesearued before and after cooking. Urea formaldehyde resin was used for MDF producing. Resin content was 12% based on oven dried bagasse. Bending properties (MOR & MOE), internal bonding and thickness swelling of the boards were determined based on EN-310, EN-319 and EN-317 respectively. The results showed that when using 4% alkaline treatment, were seen the minimum fibers cutting and crusing. With increasing of hydroxide sodium content, lignin content decreased and holocelloulose increased. Bulk density increased when increasing hydroxide sodium content. The maximum MOR, MOE and internal bonding of the boards were obtained in 4% hydroxide sodium content. Also thickness swelling of the boards was minimum.

Keywords

-Albano, C., Ichazo, M., González, J., Delgado, M. and Poleo, R., 2001. Effects of filler treatments on the mechanical and morphological behavior of PP+ wood flour and PP+ sisal fiber. Materials Research Innovations, 4(5-6): 284-293.
-Bertoti, A., Luporini, S. and Azevedo Esperidi, M., 2008. Effects of acetylation in vapor phase and mercerization on the properties of sugarcane fibers. Carbohydrate Polymer, 77(1): 20-24.
-Borysiak, S. and Garbarczyk, J., 2003. Applying the WAXS method to estimate the super molecular structure of cellulose fibers after mercerization. Fibers Textiles Eastern Europe, 11(5): 104-106.
-Browning, B.L., 1967. Methods of wood chemistry. Volumes I & II. John Wiley & Sons, Incorporated, New York, 498p.
-Cao, Y., Shibata, S., and Fukumoto, I., 2006. Mechanical properties of biodegradable composites reinforced with bagasse fibre before and after alkali treatments. Composite Part A: Applied Science and Manufacturing, 37(3): 423-429.
-EN 310. 1993. Wood based panels, determination of modulus of elasticity in bending and bending strength. European Standardization Committee.bBrussells.
-EN 317. 1993. Particle boards and fiber boards, determination of swelling in thickness after immersion. European Standardization Committee. Brussells.
-EN 319. 1993. Particle boards and fiber boards, determination of tensile strength perpendicular to plane of the board. European Standardization Committee. Brussells.
-Ghorbani, M., Doosthoseini, A., Karimi, N. and Mohebby, B., 2008. Investigation on the effect of wood particles acetylation on heat transfer during press and Mechanical properties of particleboard. Journal of the Iranian Natural Resources, 61(1): 163-174. (In Persian).
-Jahan Latibari, A. and Hosseinzadeh, A., 1994. Pulp production technology (alkaline process). Forestry and Rangeland Research Institute, Ministry of Jihad, 320p.
-Jahan Latibari, A., Golbabaei, F., Tamjidi, A., Sobhani, B. and Raofkia A., 2013. Investigation on the utilization of urban wood residues in the production of particleboard. Iranian Journal of Wood and Paper Science Research, 28(1): 109-122. (In Persian).
-Johns, W.E. and Niazi, K.A., 2007. Effect of pH and buffering capacity of wood on the gelation time of urea-formaldehyde resin. Wood and fiber science, 12(4): 255-263.
-Jonoobi, M., Harun, J., Tahir, P.M., Shakeri, A., SaifulAzry, S. and Makinejad, M.D., 2011. Physicochemical characterization of pulp and nanofibers from kenaf stem. Materials Letters, 65(7): 1098-1100.
-Kargarfard, A., Hosseinzadeh, A., Nourbakhsh, A. and Khajeh, Kh., 2005. Investigation on medium density fiberboard (MDF) properties produced from poplar wood (P.nigra). Pajouhesh & Sazandegi, 68: 38-47. (In Persian).
-Kargarfard, A., 2013. The Effect of Cotton Stalks Storage Time on Physical & Mechanical Properties of Produced Particleboard. Journal of Natural Environment, Iranian Journal of Natural Resources, 65(4): 453-460.
-Khan, G.M. and Alam, M., 2012. Thermal characterization of chemically treated coconut husk fibre. Indian Journal of Fibre and Textile Research, 37: 20 –26.
-Khan, G.A., Shaheruzzaman, M., Rahman, M.H., Razzaque, S.A., Islam, M.S. and Alam, M.S., 2009. Surface modification of okra bast fiber and its physico-chemical characteristics. Fibers and polymers, 10(1): 65-70.
-Le Troedec, M., Sedan, D., Peyratout, C., Bonnet, J. P., Smith, A., Guinebretiere, R. and Krausz, P., 2008. Influence of various chemical treatments on the composition and structure of hemp fibres. Composites Part A: Applied Science and Manufacturing, 39(3): 514-522.
-Mishra, S., Misra, M., Tripathy, S., Nayak, S. and Mohantry, A., 2001. Potentiality of pineapple leaf fiber as reinforcement in PALF-Polyester composite: Surface modification and mechanical performance. Journal of reinforced plastic and composite, 20(4): 321-334.
-Narendra, R. and Yang, Y., 2005. Biofibers from agricultural byproducts for industrial applications. Trends in Biotechnology, 23(1): 22-27.
-Ray, D., Sarkar, B., Rana, A. and Bose, N., 2001. Effect of the alkali treated jute fibers on composite properties. Bulletin of materials science, 24(2): 129-135.
-Rintu, B. and Ashok, P., 2002. Bio-industrial application of sugarcane bagasse. a technology perspective. International Sugar Journal, 104: 64-67.
-Selke, S. and Wichman, I., 2004. Wood fiber/polyolefin composites. Composite Part A: Applied Science and Manufacturing, 35(3): 321-326.
-Takagi, H., Takura, R. and Ochi, SH., 2005. Mechanical properties of green composite made from starch-based biodegradable resin and bamboo powder. Journal of Material Science, 3: 33-38.
-Tappi Standards, Acid-insoluble lignin in wood and pulp, Tappi Method T 222 om-06, Tappi Press, Atlanta, GA, 2006.
-Yılmaz, N.D., 2013. Effects of enzymatic treatments on the mechanical properties of corn husk fibers. J Journal of the Textile Institute. 104(4): 396 – 406.
-Yılmaz, N.D., Çalışkan, E. and Yılmaz, K., 2014. Effect of xylanase enzyme on mechanical properties of fibres extracted from undried and dried corn husks.Indian Journal of Fibre and Textile Research, 39: 60 – 64.