Pulp and paper
moghadase akbari; Elyas Afra; Mohammadreza Dehghani Firouzabadi; Seyed Majid Zabihzadeh
Abstract
Background and Objectives: Plastic packaging is considered one of the most important sources of environmental problems due to its slow decomposition. To address this issue, biomaterials have garnered attention for their quick decomposition and renewability. In this context, the use of cellulose fibers ...
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Background and Objectives: Plastic packaging is considered one of the most important sources of environmental problems due to its slow decomposition. To address this issue, biomaterials have garnered attention for their quick decomposition and renewability. In this context, the use of cellulose fibers in packaging is preferred over plastic. However, the main challenge of using cellulose fibers in packaging production is their poor water resistance. This issue can be improved with a suitable bio-coating, which has inspired the current study. The aim of this study was to use a simple method to prepare hydrophobic paper that is environmentally friendly with a biopolymer.Methodology: The raw material used to make handsheets was bleached softwood Kraft pulp from the Pars paper mill. The Canadian Standard Freeness (CSF) of refined paper decreased from 750 ml CSF to 350 ml CSF. To enhance strength properties, the fibers were treated with carboxymethylcellulose (CMC) in the presence of electrolyte (CaCl2). A suspension of untreated (70%) (LF) and CMC-treated (30%) cellulose fibers was used to make handsheet paper (MLF) with a grammage of 60 g/m2. To prepare the emulsion, beeswax was melted in hot water at different concentrations (1, 5, 10, 15, and 20%), then dispersed in water using ultrasound for 9 minutes with an amplitude of 100. The paper was air-dried, immersed in different concentrations of beeswax emulsion, and then heat-treated at various temperatures (25, 60, 70, 80, and 90 ⁰C). The effect of thermal treatment on the efficiency of beeswax was examined by measuring water absorbency time and water contact angle for all treatments, with 70 ⁰C identified as the optimal temperature. The next step is to evaluate the effect of different concentrations of beeswax on properties such as water absorption (cobb), thickness, grammage, tensile strength index, brightness, and opacity.Results: Compared to untreated paper, the water absorbency time and water contact angle of all paper treated with different concentrations of beeswax at various temperatures (25, 60, 70, 80, and 90 ⁰C) increased significantly. The contact angle of handsheets treated with beeswax increased significantly with the temperature of thermal treatment. The highest water contact angle was achieved with handsheets immersed in 20% beeswax and heat-treated at 70 ⁰C. However, further increases in temperature beyond 70 ⁰C did not significantly affect the water contact angle of the paper samples. The water absorption in LF and MLF papers was 65.96 g/m2 and 7.96 g/m2, respectively. Treatment with beeswax reduced the water absorption rate compared to the control treatment at all concentrations. Paper coating increased the thickness and grammage of the paper, which increased with higher concentrations of beeswax emulsion. The tensile strength index increased after using modified fibers with CMC compared to LF paper, but coating with beeswax emulsion decreased the tensile strength index of the paper. MLF treatment and beeswax-coated paper had higher brightness compared to LF paper. Immersion in beeswax slightly decreased opacity, but this change was not statistically significant.Conclusion: The results indicate that the barrier characteristics in samples covered with beeswax improved compared to the blank sample. The study demonstrates the efficient, simple, and cost-effective production of hydrophobic paper as a biodegradable material. A key advantage of this method is the absence of chemicals containing flora or organic solvents in the preparation, making it suitable for industrial applications and meeting the requirements for sustainable development through the use of green ingredients.
Pulp and paper
Seyed Mehdi Manzour-olajdad; Omid Ramezani
Abstract
Background and Objectives: Our country has been importing various kinds of wallpaper from different countries for many years. With the increase of foreign exchange problems, the local production of wallpaper and its self-sufficiency has been proposed as a suitable solution. On the other hand, currently, ...
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Background and Objectives: Our country has been importing various kinds of wallpaper from different countries for many years. With the increase of foreign exchange problems, the local production of wallpaper and its self-sufficiency has been proposed as a suitable solution. On the other hand, currently, domestic companies are producing paper from white waste paper, which is not justified for use as printing and writing grades due to many problems. However, many companies in the country are producing white grades from white waste paper, the use of which as a base paper in the production of decorative paper or wall paper has not been scientifically investigated. The purpose of this research is to study and investigate the possibility of producing wall paper from recycled white paper produced in the country.Methodology: The stages of this project were carried out in 6 separate and consecutive phases, which include: 1) determining the quality characteristics of the papers; 2) preparation of coating material formulation with starch as binder; 3) preparation of coating material formulation with latex and starch as binder; 4) coating of papers with the prepared coating formulations ; 5) Coating papers and non-woven fabric (Non-Woven) with polyvinyl chloride (PVC); 6) Application of four-color printing on the selected samples of coated papers. For this purpose, first, samples of papers produced by several Iranian companies were acquired and they were transferred to the laboratory of Biosystems and Bioproducts of Shahid Beheshti University for coating and performing the necessary treatments. In order to perform the mentioned treatment on the paper samples, various chemical substances were used, including calcium carbonate powder, kaolin, titanium oxide, corn starch, latex and PVC powder. With this aim, coating solutions with different percentage of solids were prepared steadily and with trial and error using various combinations of these materials (with a total of 110 and 124 parts). Then, these coated solutions were added on various domestic base papers (mostly recycled). Finally, the image of a flower was printed in four colors on the most desirable coated papers.Results: In determining the quality characteristics of base papers, including measurements of water absorption, ash content, thickness, permeability to air, tensile strength, tear resistance index and burst resistance index, two paper samples produced by two companies of Pardis Paper and Tabriz paper were selected as the best and considering the amount of ash, Tabriz paper was introduced as the base paper more suitable than other local papers. Further, after applying the coating material, coated papers with a relatively favorable appearance and whiteness percentages of about 60 to 85 were obtained, and finally, based on the results, a significant relationship was found between the increase in the solids percentage of the coated solutions and the whiteness percentage of the coated paper. Also, after the printing operation on the selected samples, Rasha Superkraft and Tabriz Kraft papers were introduced as the best samples. Also, the highest quality of printing was reached with PVC on Pars white paper with 16% PVC, on whitetop Rasha with 28% PVC and on non-woven fabric (non-woven fabric) with 28% PVC compared to the weight of the paper.Conclusion: The conclusion of the results of this research are listed below:A) The best solid percentage of coating solution (concentration of the mixture) was 41-46%.b) The best combination of binder and pigment, equal to 100 + 12 + 12 = 124 parts and the ratio of the dry weight of the coating mixture added to the dry weight of the base paper is equal to 12%.c) The highest whiteness obtained by adding calcium carbonate + titanium oxide + starch.t) The most suitable concentration of starch that can be used in the coating solution is 15%.c) The best coating and uniform and good coating appearance was obtained on Rasha Superkraft paper with the formula: kaolin + titanium oxide + latex with a whiteness of 77.7% and on Tabriz kraft paper with the formula: kaolin + titanium oxide + latex, with a whiteness of 71.8%. If higher whiteness is desired, using calcium carbonate instead of kaolin would give a better result.
Pulp and paper
Amir Hosein Ghasemi; Noureddin Nazarnezhad; Shaghaygh Rezanezhad; Seed Hasan Sharifi
Abstract
Background and objectives: Some medicinal herb extracts have the antibacterial capability. On the other hand, herb extract is one of the organic, natural, and environmentally friendly substances. In recent years, the production of environmental and safe packaging materials has attracted the attention ...
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Background and objectives: Some medicinal herb extracts have the antibacterial capability. On the other hand, herb extract is one of the organic, natural, and environmentally friendly substances. In recent years, the production of environmental and safe packaging materials has attracted the attention of scientists and industrialists. Paper is one of the biodegradable and less cost options for packaging in various industries, including the food industry. Also, the raw materials of paper can be modified and changed with different materials. As a result, paper fibers can be treated with herb extracts and used in the production of renewable papers with antibacterial properties.Methodology: In this research, thyme (Zataria Multiflora) was used for extraction. The thyme obtained from the research farm was dried and then powdered. Powdered thyme was treated via ultrasonication. In this method, two amplitudes of 40 and 60 amplitudes and three time levels of 3, 6, and 9 minutes were used for extraction. Then the papers were treated with herbal extract prepared in two amounts of 15 and 20% based on the dry weight of the paper by spraying. The antibacterial properties of the papers were investigated with Escherichia coli and Staphylococcus aureus bacteria. The chemical structure of materials extracted from the thyme extract investigated by fourier transform infrared spectrum (FTIR) analysis. Also, gas chromatography (GC-MASS) analysis was used to investigate the components of thyme extract. The optical properties of the paper, including brightness and opacity, and the strengths properties of the produced papers were measured by tensile, tear, and burst strengths.Results: The highest inhibition zone diameter in the treated paper with the thyme extracted by ultrasonic method was 20 mm in 40 amplitude and 9 minutes for Escherichia coli bacteria. Also, the highest inhibition zone diameter for Staphylococcus aureus bacteria was 14 mm in 60 amplitude and 6 minutes. According to the results of the papers analysis, the papers showed better antibacterial properties and higher inhibition zone against the Escherichia coli bacteria. The chemical compounds in the thyme extract including various substances such as hexane and furans. The most important chemical components that caused the antibacterial properties of the papers is carvenone, which was observed in the thyme extract. The results of the strength test of the treated papers showed that the sample of the thyme extracted by the ultrasonic method at 40 amplitudes, 3 minutes, and the 20% consumption amount based on the dry weight of the paper has the highest tensile and burst index. As well as, the highest tear index of the treated papers was in the treated sample with the thyme extracted at 60 amplitudes, 3 minutes, and 15% consumption amount based on the dry weight of the paper. The results of the optical tests showed that the opacity of the papers decreased and the brightness increased.Conclusion: The results of this research showed that the paper as a biodegradable and environmentally friendly material has the ability to be treated with herbal and natural antibacterial materials such as the thyme extract. Also, the herbal extracts are a suitable alternative to inorganic and metallic materials in the production of materials with antibacterial properties due to the herbal extracts are cheap, available and natural materials.
Pulp and paper
Ramin Vaysi; Iesa Rezazadeh; S. ESHAGH EBADI
Abstract
Background and aim: Today, with the increase in population, increasing demand for paper, as well as greater restrictions on raw materials, the production of pulp from high-yield pulps and mechanical pulps has found a special place. These pulps have a high yield greater than 85%, but due to the presence ...
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Background and aim: Today, with the increase in population, increasing demand for paper, as well as greater restrictions on raw materials, the production of pulp from high-yield pulps and mechanical pulps has found a special place. These pulps have a high yield greater than 85%, but due to the presence of lignin, extracts, and metal ions, their use is limited to short-term usage, as in the long run they suffer from brightness reversion and photo-yellowing. This study aimed to investigate the effect of DTPA, nano-cellulose, and nano-chitosan spray on the optical properties of chemical-mechanical pulp (CMP). Materials and methods: For this purpose, first, a quantity of bleached chemical-mechanical pulp (CMP) was selected as a control sample from Mazandaran wood and paper industry. Papers with a base weight of 60 gr/m2 were prepared from the mentioned paper pulp. In this study, the nano-fibrillated cellulose (NFC) was purchased from Nano Novin Polymer Co. (Sari, Iran), which was prepared from softwood alpha cellulose pulp with an average fiber diameter of 32 nm. The NFC was loaded at 2% by spraying onto papersheets. Nanochitosan (“Seafresh”, Thailand), obtained from exoskeletons of crustaceans, with a deacetylation degree of 93% and a molecular weight of 270 kDa was used. Nanochitosan was loaded at 1 and 2% of the dry pulp weight. Diethylene triamine penta acetic acid (DTPA) was prepared from DIPER-Samchun (South Korea), with a 50% solid content and 25 cps viscosity. To spray the DTPA onto the paper surface, 0.5% DTPA was prepared. To prepare samples for the surface modification, paper sheets with a basis weight of 60 g/m2 were made. Then, 0.5% DTPA, 2% nanochitosan, and 2% nanocellulose were sprayed separately on the papersheets. In addition, another treatment named mixed-solution (containing 0.5 % DTPA + 2% nanochitosan + 2% nanocellulose) was sprayed onto the handsheets. The spraying time and distance were 20 s and 20 cm, respectively, and the treatment process was named “spray-coated”. Then, the optical properties (brightness, opacity, yellowness, and greenness) of the hand-sheets were measured according to ASTM and TAPPI standard methods. Results:The results showed that by DTPA, nano-cellulose, and nano-chitosan spray in the handsheet paper, brightness, yellowness, greenness, L* factor, and the opacity increased and the a* factor decreased. By spraying nano-cellulose on the test samples, most of the optical properties were significantly improved except for the yellowness of the hand-sheet paper. In addition, the most appropriate properties were observed in the paper obtained from DTPA spray and also in the simultaneous spray treatment of DTPA, nano-cellulose, and nano-chitosan on hand-sheet papers. Therefore, it has caused a very sensible increase and improvement in all the optical properties, which can be selected and suggested as the best treatment. The evaluation results of the brightness reversion of the hand-sheet paper from CMP pulp showed that most of the treatments led to a relative reduction of the return of the paper brightness. On the other hand, the lowest and highest brightness return values in the hand-sheet paper were obtained from 0.5% DTPA spray and nano-chitosan spray, respectively. The evaluation results of the SEM images of the test samples compared to the control sample showed that the hand-sheet paper with nano-chitosan and nano-cellulose spray and also in the simultaneous spray treatment of DTPA, nano-cellulose, and nano-chitosan had more favorable surface and structural properties. The existence of less empty spaces (cavity) and more overlap of fibers in the test samples can be a reason for the higher quality of the properties, as well.Conclusion:The results showed that by spraying nanocellulose, nano- chitosan and DTPA on the test samples, the optical properties, brightness, greenness, opacity, a* factor, l* factor , yellowness and brightness durability improved. In addition, among the various treatments, the DTPA treatment in long-term thermal aging and the use of nano-chitosan and nano-cellulose in the short-term aging had noticeable effects on brightness durability and decrease in the color reversion. As a result, there was an increase in the durability of the paper against thermal deterioration.
Pulp and paper
Saeed Mahdavi; Behnam Gholampoor
Abstract
Background and objectives: In addition to reducing the consumption of various resources such as water, energy, and wood, paper recycling is constantly increasing in different countries due to less pollution. One of the major defects of the old corrugated container (OCC) is its relatively weak strength, ...
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Background and objectives: In addition to reducing the consumption of various resources such as water, energy, and wood, paper recycling is constantly increasing in different countries due to less pollution. One of the major defects of the old corrugated container (OCC) is its relatively weak strength, which has limited its use in various sections of the packaging industry. In this study, the effect of using some additives was studied to improve the strengths of OCC to make the top liner of cartons in both wet and dry conditions.Methodology: OCC was prepared from domestically produced cartons. To determine the performance and optimal amount of additives, corn cationic starch (at 1, 1.4 and, 2%), wet strength resin (at 1, 2 and, 3%), AKD (at 1, 2 and, 3%), and imported tea envelope recycled long fiber paper (at 10, 15 and, 20%) were separately used as additives based on the dry weight of OCC pulp. The handsheets made by laboratory sheet former with a basis weight of 120 g/m2 and then tensile, burst, and tear indices were measured at wet and dry conditions to compare the effect of additives. Also, water absorption was measured by the Cobb test on the test samples. The optimal level of each additive was determined based on the results, then handsheets made from optimal combination treatment including appropriate levels of all additives, and different properties of handsheets were statistically compared.Results: The water absorption of handsheet was decreased by 90% compared to the control by adding AKD. This additive was able to decline the water absorption of handsheet made from OCC to about 20 g/m2 as the suitable range. The greatest increase of wet tensile strength of the handsheet was achieved using 3% wet strength resin compared to the control. The resin maintained the wet tensile, burst, and tear indices of the residual strength of handsheet by 25, 46, and 58%, respectively, compared to dry strengths so it has good performance. The results showed that by adding cationic corn starch and recycled long fiber paper, all the dry strengths of handsheet independently increased compared to the control. The optimal combination treatment was determined according to the independent use of additives in OCC pulp, including 1% cationic starch, 1% AKD, and 3% wet strength resin based on technical-economic considerations. There is no significant difference between dry tensile and burst strength of handsheet using this treatment and 20% recycled long fiber paper, which both means ranked statistically in the same group. Conclusion: The use of 20% recycled long fiber paper of tea wrapper has significantly improved the dry strength of OCC pulp, but adding 1% cationic corn starch to OCC pulp caused a few increases of dry strength. The wet strength of handsheet was significantly improved by adding 3% wet strength resin whereas 1% AKD significantly decreased the water absorption of the OCC pulp to 14 g/m2. The optimal combination treatment of chemical additives including 1% cationic corn starch, 1% AKD, and 3% wet strength resin improved the wet and dry strength of handsheet made from OCC pulp that could be used for packaging products that should be kept in refrigerator and freezer.
Pulp and paper
Jafar Ebrahimpour Kasmani; Ahmad Samariha; Alireza Khakifirooz
Abstract
Background and objectives: Waste paper recycling has grown as an industry in Iran and the world and offers many benefits to the environment and humans. Municipal waste is also reused after recycling processes. Cardboard recycling industry has great environmental and economic importance and with the lack ...
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Background and objectives: Waste paper recycling has grown as an industry in Iran and the world and offers many benefits to the environment and humans. Municipal waste is also reused after recycling processes. Cardboard recycling industry has great environmental and economic importance and with the lack of wood resources and high demand for paper products, it plays an important role in the development of paper-related industries. However, recycling can be associated with a reduction in the optical properties of the paper. The use of nanoparticles in the paper industry is also expanding day by day. Nanosilica is one of the most important nanoparticles used as a retention aid in the paper industry. In order to reduce the consumption of long fibers and obtain the desired optical properties, the use of nanosilica alone or in combination with other materials such as cationic starch and cationic polyacrylamide is investigated. The purpose of this research is to compare the effect of separate and combined use of nanosilica additives, cationic polyacrylamide, cationic starch and long fibers on the optical properties of white liner paper pulp.Methodology: In this study, white paper pulp with a brightness of at least 78% and a gloss of at least 45% was used to prepare handmade papers. Long fiber chemical paper pulp from coniferous kraft imported from Russia with a brightness of 89% was used in the laboratory. Nanosilica powder (NanoSiO2) produced by Degussa, Germany, cationic polyacrylamide with Farinret K325 brand, produced by Degussa, Germany, and cationic starch from LyckebyAmylex, Slovakia, were used. Independent treatments include the addition of 10% refined long fibers paper pulp, 6% nanosilica, 1.5% cationic starch and 0.15% cationicpolyacrylamide and combined treatments include 6% nanosilica and 1.5% cationic starch and 6% nanosilica and 0.15% cationic polyacrylamide. Then 127 g.m-2 handmade papers were prepared and their optical and microscopic properties were evaluated.Results: The results showed that by adding 10% of long fibers, the brightness decreased and by using 6% of nanosilica, the maximum brightness was obtained. Meanwhile, the whiteness of papers with 6% nanosilica was minimum and maximum with 0.15% cationic polyacrylamide. Opacity showed its highest value with the combination of 6% nanosilica and 0.15% cationic polyacrylamide. Also, by increasing the amount of polyacrylamide and cationic starch, individually or in combination with nanosilica, the opacity increased. The light absorption coefficient was the lowest in papers with 6% nanosilica and the light scattering coefficient was the highest in papers containing 6% nanosilica and 0.15% cationic polyacrylamide. A colorimeter was used to measure the color components and the results showed that the additives had an effect on the brightness and whiteness of the papers. Also, changes in the color spectrum and the amount of color change were also observed. Additives increased the darkness and changes in different colors.Conclusion: The use of nanosilica separately and in combination with starch and cationic polyacrylamide increases the brightness of papers. Also, the use of cationic polyacrylamide separately and in combination with nanosilica leads to an increase in the whiteness and opacity of papers. The brightness factor of the papers, which is representative of the L* component, decreased with the exception of the addition of 10% long fibers and 6% nanosilica. The amount of overall color change with ∆E* was the lowest in samples containing 1.5% cationic starch and the highest in samples containing 0.15% cationic polyacrylamide. The use of some treatments can lead to a decrease in the optical properties and a decrease in the printability quality of the white liner. To solve this problem, mechanical paper pulp that has been decolorized or coated on the surface of the paper can be used. The presence of nano-silica particles in the structure of the paper improves the bond surface and reduces the prosity, which results in the reduction of surface roughness and less light refraction, and increases the light reflection and brightness of the paper.
Pulp and paper
Mostafa Khaje-mahmouid; Mehrnaz Azadi boyaghchi; Mohsen Mohammadi achachlui; majid ghahramanafshar
Abstract
Background and objectives: Paper bleaching is a concern of many conservationists. Research has been conducted with the aim of evaluating some traditional bleaching materials used in the preservation of documents and books, such as hydrogen peroxide and sodium borohydride, which shows that these materials ...
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Background and objectives: Paper bleaching is a concern of many conservationists. Research has been conducted with the aim of evaluating some traditional bleaching materials used in the preservation of documents and books, such as hydrogen peroxide and sodium borohydride, which shows that these materials do not significantly improve the mechanical properties of historical papers. Also, investigating the effect of reducing agents on oxidized papers has shown the effectiveness of tert-butylamine borane complex. In another study, five dyeing processes with oxidizers (calcium hypochlorite, hydrogen peroxide in two concentrations, light bleaching and potassium permanganate) and two dyeing processes with reducing agents (sodium borohydride and tert-butylamine borane) were compared. And their effect on pure cellulose (Whatman filter paper) and two different historical papers have been investigated. The results indicate that all the tested dye removal methods have led to a clear increase. Due to the differences of opinion, in this research, the effectiveness of two reducing agents sodium borohydride and sodium dithionite on the appearance and structural characteristics of paper is investigated.Methodology: In this research, Whatman Filter Paper No. 1 (Whatman Filter Paper No. 1) made in England with a thickness of 180 microns, a diameter of 11 cm, a base weight of 87 grams per square meter and an ash percentage of 0.06% was used. Chemical reagents including potassium persulfate, sodium borohydride and sodium dithionite in the highest purity were prepared in a laboratory from Merck, Germany.Three solutions including potassium persulfate (2% by weight/volume), sodium borohydride (1% by weight/volume), sodium dithionite (1% by weight/volume) in distilled water (distilled water, pH; 7), to perform tests on zinc. Paper samples have been used by immersion.Whatman filter paper samples were subjected to oxidation in 2% peta persulfate in distilled water for 2 days (48 hours) and then the samples were immersed. Next, the identified samples were modified by two solutions of sodium borohydride and sodium dithionite 1% in distilled water for 1 to 5 hours and then purified in holy water. Also, the samples were subjected to accelerated aging according to ASTM standard number D4714-96 at a temperature of 90±2 centigrade and a relative humidity of 50±2% for 384 hours. Test methods include potentiostat, colorimetry, tensile strength, pH measurement, scanning electron microscope and infrared examination.Results: The results show that potassium persulfate is the most neutralizing solution among the three solutions used on the first day, and it also indicates the reducing power of two solutions of sodium dithionite and sodium borohydride, which according to the test results, sodium borohydride is the reducing power. Compared to sodium dithionite. The sample prepared with pH 92.3, after accelerated aging, was accompanied by an increase of several units of pH after modification with two reducing substances. Examining the data obtained from the tensile strength test shows that in comparison with the tested samples with a tensile index of 1.06, the samples modified with sodium borohydride and sodium dithionite increased the index in all five modified periods. Tensile of paper samples. The infrared spectrometry investigation of the samples modified with sodium borohydride and sodium dithione shows that this old material improves the structure of cellulose after aging by reviving the C=O bonds to C-O and reducing the area of 1640 cm-1. Accelerated. The reduction of the absorption band in the region of 1640 cm-1 has been opened in almost all time cases with this material compared to the modified sample. Based on the data, samples modified with sodium borohydride and sodium dithionite had a significant increase (approximately 25 units) in the L-factor (light-darkness) after aging, indicating that two substances have increased the brightness of the sample by reviving the color compounds. In the microscopic examination of the surface of the fibers, in the samples identified with potassium persulfate, local separation of the fibers is observed. In the samples modified with sodium borohydride and sodium dithionite, fibers with higher consistency and entanglement are observed.Conclusion: Double bonds and carbon groups in paper samples formed with potassium persulfate have been the main responsible for the yellowness and darkness of the paper, the reducing agents sodium borohydride and sodium dithionite reduce this aldehyde and ketone to hydrocarbon and as a result. With the loss of multiple conjugates, the light absorption of the paper is reduced and this causes the paper to lighten. The double bonds and their regeneration also cause rearrangement of the chain cells, which has resulted in increasing the mechanical resistance and strength of the paper samples.
Pulp and paper
Omid Esmailiey; Esmaeil Rasooly Garmaroody; Rahman Jafari petroudi
Abstract
Background and purpose: In the production of pulp, materials such as sodium hypochlorite, chlorine dioxide, ozone, hydrogen peroxide, etc. are used in the bleaching process. In addition, the above-mentioned materials can be used as oxidizing materials to increase the surface charge of fibers, can ...
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Background and purpose: In the production of pulp, materials such as sodium hypochlorite, chlorine dioxide, ozone, hydrogen peroxide, etc. are used in the bleaching process. In addition, the above-mentioned materials can be used as oxidizing materials to increase the surface charge of fibers, can help the paper to be more resistant. Therefore, this research was conducted to investigate the effect of fiber oxidation with hydrogen peroxide and sodium hypochlorite on the characteristics of NSSC and OCC pulps as fresh and recycled pulps, respectively.Materials and methods: The pulps required for this research, unbleached NSSC pulp and OCC pulp were obtained from Mazandaran wood and paper factory, and first, the percentage of consistency, initial freeness and brightness of the pulp were measured. Also, the required chemicals were all of industrial grade, hydrogen peroxide (in liquid form 52%) from Chlor Pars Tabriz Company and sodium hypochlorite (in liquid form 16.4%) from Kleran Semnan Company and sodium silicate from Bawand Shimi Qazvin Company, caustic (Liquid soda) with a purity of 47% for bleaching with peroxide was obtained from Arvand Abadan Petrochemical, and soda ash (solid soda) with a purity of 90% for bleaching with hypochlorite was obtained from Chloran Pars, Semnan. In order to control the destructive effects of transition metals, all pulps were treated with 0.2% DTPA, in 2% dryness conditions, time 30 minutes, temperature 90 degrees Celsius and pH=5.5-5, before bleaching. At the end of this step, the pulp is thoroughly washed with distilled water and used for the next steps. For the oxidation of both types of pulp, 3, 4, 5% hydrogen peroxide and sodium hypochlorite were used for oxidation of NSSC pulp using the above ratios (similar to peroxide) and for OCC pulp, 0.5, 1 and 1.5% hypochlorite ratios were used. Then the structural characteristics of the fibers such as pulp freeness, kappa number, WRV, viscosity, carboxyl groups were investigated and finally, the pulps were evaluated by FT-IR spectroscopy.Results: The results showed that with the increase in the consumption of hypochlorite, freeness increased in the oxidized NSSC pulps, but the trend of freeness decreased in the oxidized OCC pulp. This issue shows the situation regarding the use of peroxide. Also, the oxidation of pulp by sodium hypochlorite compared to peroxide has resulted in the release of more lignin, and in this sense, the effectiveness of OCC pulp (with 1.5% hypochlorite, equivalent to 56.68% Kappa loss) has been higher compared to NSSC pulp (with 5% hypochlorite, equivalent to 83.27% Kappa loss).The amount of water retention value in the pulp fibers in the NSSC pulp treatments has increased compared to the control pulp, and in the case of the OCC treatments, it has not changed significantly compared to the control treatment, and only in one case (OC-Na1) has a significant decrease. With the increase of peroxide consumption in the oxidation process of both types of NSSC and OCC pulp, despite the increase in viscosity, there is no significant difference between different consumption levels. In addition, with the increase in the level of hypochlorite consumption, a significant increase in the viscosity of the aforementioned pulps is observed So that the highest increase related to the sample using 5% hypochlorite for NSSC pulps was equal to 731.87 ml/g. The amount of carboxyl groups of pulps treated with peroxide increased in both types of NSSC and OCC pulps compared to the control sample so that the highest amount of carboxyl groups related to 5% treatment was equal to 0.0468 mmol/g for NSSC samples. The evaluation of FT-IR spectroscopy also shows that the oxidation treatment with peroxide and hypochlorite has increased the carboxyl groups on both types of pulp compared to the control samples.Conclusion: The effectiveness of hypochlorite compared to peroxide in the creation of carboxyl groups in both types of pulp was more, which seems that the increase of carboxyl groups on the cellulose chain occurred more on C6 by peroxide and more on C2 and C3 by hypochlorite. The oxidation process increases the viscosity of paper pulp by increasing the carboxyl groups and due to the creation of a higher molecular weight. In addition, the increase of carboxyl groups due to higher chemical activity has made them able to absorb higher water and thus higher WRV.
Pulp and paper
Mehrnoosh Tavakoli; Ali Ghasemian; Mohammad Reza Dehghani Firouzabadi; Wojciech Grzeskowiak; Bartłomiej Mazela
Abstract
Background and objectives: The destructive effects of heat increasing in cellulose substrates, which are the basic materials for the packaging industries, high-quality hygiene packaging, and ammunition packaging, are obvious and inevitable. Therefore, it is essential to modify the structure of these ...
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Background and objectives: The destructive effects of heat increasing in cellulose substrates, which are the basic materials for the packaging industries, high-quality hygiene packaging, and ammunition packaging, are obvious and inevitable. Therefore, it is essential to modify the structure of these bio-based products with green and environmentally friendly materials, to increase their durability against heat.Methodology: In the current study, TEMPO-oxidized CNFs and CNCs, were initially and separately retarded using flame retardant mixtures, including dual “ammonium monophosphate+albumin”, “silica+methyltri-methoxysilane”, and quadruple “ammonium monophosphate+albumin+silica+methyltri-methoxysilane”. Using a rod coater, each combination was then coated individually on the produced cellulosic paperboards. Flame retardancy properties were evaluated by three thermal experiments, including a Mini Fire Tube, Limited Oxygen Index, and Mass Loss Calorimeter. Results: Based on the observed results, the role of mono-ammonium phosphate, due to the presence of phosphorus-containing groups as the driving force of the charring during combustion, was more prominent and significant in the dual coating mixture than the quadruple coating mixture, containing silica and phosphorus, both in the paperboards coated based on CNFs and paperboards coated based on CNCs. Comparison of the CNFs and CNCs based-flame retardant, as the main basis of the coating formulation, showed that paperboards coated with CNFs based-flame retardant, due to having amorphous and crystalline regions, had much lower amount of mass loss in the Mini Fire Tube test, almost similar Limited Oxygen Index, and Peak Heat Release Rate (PHRR) and Heat Release Rate (HRR) in the Mass Loss Calorimeter test, compared to those of the paperboard coated with CNCs based-flame retardant. Conclusion: In general, CNFs and CNCs based-flame retardants with mono-ammonium phosphate and albumin, even in low concentrations, can be used as effective retardants and replacements for conventional flame retardants, in high-quality cellulose-based packaging production.
Pulp and paper
Jafar Ebrahimpour Kasmani; Ahmad Samariha; Alireza Khakifirooz
Abstract
This research was conducted with the aim of investigating the effect of two-layer coating of nano-polyurethane and nano-clay on the mechanical and physical properties of packaging cardboard with brown layer. For this purpose, brown layer cardboard with grammage of 127 was prepared and tested. To coat ...
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This research was conducted with the aim of investigating the effect of two-layer coating of nano-polyurethane and nano-clay on the mechanical and physical properties of packaging cardboard with brown layer. For this purpose, brown layer cardboard with grammage of 127 was prepared and tested. To coat the surface of the cardboard, it was first coated with nano-polyurethane and sprayed by a coating nozzle. Then the surface of the brown layer cardboard was covered with nano-clay to improve the performance of the coating material of the first treatment. Nano-clay coating was performed by a laboratory coating machine called barcoter. The coated cardboards were restrained and dried in the room for one day to stabilize the coating material on their surface. Then the samples were placed inside the freezer for 2 and 4 months and their properties were measured. The results showed that coating reduced water absorption. In the coated and frozen samples, an increase in thickness, smoothness of the surface and a decrease in water absorption and resistance properties compared to non-frozen control samples have been observed. Double coated samples showed very few pores. The thickness, smoothness of the surface and resistance to tearing in the machine cross direction of the double coated brown cardboard showed an increase of 13.7%, 75% and 3.8%, respectively, compared to the control sample. water absorption, resistance to bursting, resistance to tearing in the machine direction, resistance to tensile in the machine direction, resistance to tensile in the cross machine direction, resistance to ring crush test in the machine direction and resistance to ring crush test in the cross machine direction of the double-coated brown layer cardboard compared to the control sample, showed 107.20, 1.5, 34.3, 25.4, 24.3, and 4.7 percent decrease respectively.
Pulp and paper
Zahra Razmpour; ghasemg asadpour; kermanian hossein; omid ramezani; Seyed Majid Zabihzadeh
Abstract
Efficient approaches to eliminate or neutralize stickies is one of the topics of recent research. In the current study, some of the most conventional chemical and physical strategies in controlling these contaminants were compared. Control of micro-stickies originated from recycling of OCC using some ...
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Efficient approaches to eliminate or neutralize stickies is one of the topics of recent research. In the current study, some of the most conventional chemical and physical strategies in controlling these contaminants were compared. Control of micro-stickies originated from recycling of OCC using some selected physical approaches (washing, washing-flotation, flotation-washing and flotation) and some selected chemical methods by 4 fixing agents (Alum-PAC-pDADMAC-Cationic Starch) at 0.1-0.5-1 % dosing levels based on oven-dry weight of pulp were investigated. Electrical conductivity, TDS, turbidity, dissolved and colloidal substances (DCS) and COD were measured and compared to evaluate the efficiency of each approaches of micro- stickies removal. The results indicated that the lowest value of electrical conductivity and TDS in the physical methods was related to the flotation-washing stage and in the chemical methods was related to cationic starch 1%. The lowest amount of turbidity in the physical methods was observed in the washing and washing-flotation. Besides, the potential of secondary stickies was the lowest in the washing stage, while the flotation method had the highest potential of secondary stickies. Among the different dosing levels of the fixing agents, the lowest level of turbidity and DCS was determined for pDADMAC with 0.1% addition level, and the lowest amount of potential of secondary stickies was observed for Alum with 0.5% dosage. Both in the physical and chemical methods turbidity and DCS in pH4 was more than neutral pH. In the chemical approach with cationic starch dosage at 1% and in the physical method with the washing-flotation stage, the lowest amount of COD was reached
Pulp and paper
Kajal Moradian Gilan; Sahab Hedjazi; Ali Abdulkhani; Herbert Sixta
Abstract
In this research, the effect of hot water and alkaline pre-extractions on properties of bagasse monoethanolamine-AQ pulps was investigated and the results were compared with that of soda pulping. The pre-extraction with alkaline charge of 10%, time of 30 min resulted in total yield and holocellulose ...
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In this research, the effect of hot water and alkaline pre-extractions on properties of bagasse monoethanolamine-AQ pulps was investigated and the results were compared with that of soda pulping. The pre-extraction with alkaline charge of 10%, time of 30 min resulted in total yield and holocellulose of 94.7% and 71.6%, respectively. The hot water pre-extraction with L/W of 10/1 and time of 45min lead to total yield and hollocellulose of 94% and 69.4%, respectively. These trails were selected as the optimum conditions. Monoethanolamine was used as pure and also in different proportions with water for cooking unextracted and pre-extracted bagasse. Variables in monoethanoleamine pulpng were ratio of monoethanolamine to water at three levels (100/0, 75/25, and 50/50%) and the ratio of the liquor to bagasse of 6 to 1, cooking time of 60 min, the temperature of 165°C and AQ charge of 0.1% considered as constant. According to the results, the MEA-AQ pulps produced with MEA/H2O ratio of 75/25 (from unextracted bagasse) have the highest total yield (61.9 %) and the acceptable kappa number (19.5). Pre-extraction resulted in improving of the yield in both MEA-AQ and soda pulping processes. After pre-extraction, the tensile index and breaking length of pulps dropped. In contrast, the tear index of pulps produced from pre-extracted bagasse in both pulping processes was increased. The brightness of soda pulps from un- and pre-extracted bagasse was more than that of MEA-AQ pulps. After pre-extraction, the opacity of pulps remains almost unchanged.
Pulp and paper
ali barzan; hossein resalati; ali ghasemian; ahmadreza saraeyan; ghasem asadpour
Abstract
In this study, the effect of pigment composition on the properties of paper prepared from CMP pulp was studied. There for 3 different pigment combinations (100% calcium carbonate (GCC), 70% calcium carbonate and 30% kaolin clay (70GCC30Clay) and 70% calcium carbonate and 25% gritty and 5% titanium dioxide ...
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In this study, the effect of pigment composition on the properties of paper prepared from CMP pulp was studied. There for 3 different pigment combinations (100% calcium carbonate (GCC), 70% calcium carbonate and 30% kaolin clay (70GCC30Clay) and 70% calcium carbonate and 25% gritty and 5% titanium dioxide (70GCC25Clay5TiO2)) were made with anionic starch, latex and dispersersant and Used for coating. Physical properties included (surface roughness of the paper, Ash content and Apparent density) And the optical properties included (brightness, absorption and diffusion coefficient) and paper resistance characteristics including tensile strength, bursting resistance, tear strength based on standard TAPPI standardized measurements and Using factorial design, analysis of variance was performed and the mean of paper properties was compared with Duncan's test. The purpose of this research is to achieve the best combination for coating the paper with the improvement of physical and optical properties and maintaining resistance properties. By adding clay and dioxide titanium to calcium carbonate, the roughness of the paper surface decreased The highest roughness of the surface of the paper in the diet was observed for the control paper and the lowest was seen in the treatment of 70GCC30Clay surface. Also, the highest degree of brightness is related to 70GCC25Clay5TiO2 treatment. The highest index of tensile strength and burst strength index was related to gypsum treated paper (GCC) and also the highest tear strength index for treated paper at level 2 (70GCC30Clay).
Pulp and paper
ali ghasemi chahrdehi; Esmaeil Rasooly Garmaroody; Omid Ramezani; ghasem asadpour
Abstract
The aim of this study was to investigate the effect of storage and bleaching of cotton fiber on stability of optical properties of Bond paper. For this aim, industrial unbleached cotton fiber pulp with freeness 13°SR, in two types of fix and agitating was stored for 3-15 days in room temperature ...
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The aim of this study was to investigate the effect of storage and bleaching of cotton fiber on stability of optical properties of Bond paper. For this aim, industrial unbleached cotton fiber pulp with freeness 13°SR, in two types of fix and agitating was stored for 3-15 days in room temperature and after that bleached with hydrogen peroxide. Then, standard handsheets was made from bleached pulp and after air-dried, aged in UV and thermal methods and measured their optical properties. Results showed that agitated samples have more brightness and whiteness and less yellowness than fixed ones and by increasing of storage time this numbers be much and less, respectively. In case of UV treated samples, the brightness and opacity of fixed samples decreased and agitated ones increased. The brightness of fixed and agitated samples with thermal treatment showed up and dawn trend, respectively. Also, UV and thermal treatments, especially in fixed samples lead to much yellowness and much whiteness in agitated ones. Therefore, agitated storage method better than the fixed one so that before and after bleaching present suitable optical properties. In addition, paper made from agitated storage samples has more desirable characteristics and influence of temperature more than UV in present and longtime.
Pulp and paper
somayeh heydari; Ahmad Reza Saraeyan; Mohamadreza Dehghani firozabadi; Alireza Shakeri; babak shokri
Abstract
Ethylene vinyl alcohol (EVOH) copolymer is of semi crystalline materials with excellent barrier properties to gases. Also, it has shown outstanding chemical resistance. Despite its low gas permeability, EVOH copolymer displays poor water and water vapor resistance. In this study, Trimethoxymethylsilane ...
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Ethylene vinyl alcohol (EVOH) copolymer is of semi crystalline materials with excellent barrier properties to gases. Also, it has shown outstanding chemical resistance. Despite its low gas permeability, EVOH copolymer displays poor water and water vapor resistance. In this study, Trimethoxymethylsilane (as hydrophobic coating) was deposited by Plasma Enhanced Chemical Vapor (PECVD) method on the coated paper with Ethylene vinyl alcohol in order to improve the paper's barrier properties of moisture transmission. Coating by PECVD method was done in the certain conditions of time 6 min and pressure 300 m Torr. Different treatments were applied for power including 50, 70 and 90W.Then contact angle was measured in order to determined improvement of the paper's barrier properties of moisture transmission . The result showed that papers which were coated with Trimethoxymethylsilane had higher contact angle water 55.7% more than the control. The results revealed that the best condition was obtained by 50 W power. The structural and chemical properties of deposited layer were observed with Fourier Transform infrared spectroscopy- Attenuated Total Reflectance (FTIR-ATR) and Energy Dispersive X-ray Spectroscopy (EDS). The results confirmed bonding of silane on the surface EVOH polymer.
Pulp and paper
Mohsen Mohammadi Achachlouei; Fahimeh Yousefi
Abstract
Paper is a dominant tool that is traditionally used for recording human knowledge and cultural heritage. Paper as organic material is at risk of biodegradation processes by various microorganisms including fungi, which cause irreversible degradation, color modification and instability of the historical ...
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Paper is a dominant tool that is traditionally used for recording human knowledge and cultural heritage. Paper as organic material is at risk of biodegradation processes by various microorganisms including fungi, which cause irreversible degradation, color modification and instability of the historical papers. Thus, the utilization of appropriate conservation methods and restoration treatments to minimize the adverse effects of fungi on historical papers have received great attention. Recently, Benomyl as an antifungal revealed a significant inhibitory effect on the fungal growth on the historical papers. In this study, the effect of Benomyl on gall ink as a popular and important ink used in cultural heritage was investigated. In a first step of the evaluation, the gall ink was prepared based on the historical recipes and then was implemented on surface on filter paper. The prepared samples were dipped into 100 ppm Benomyl-ethanol solution and aged after drying. The effect of Benomyl on gall ink was evaluated by the pH values of aqueous extracts, CIE Colorimetry, paper strengths, FTIR-ATR spectroscopy and SEM microscopy. Results indicated that the Benomyl in concentration of 100 ppm had no adverse effect on the gall ink and paper surface. However, dipping of paper in the Benomyl-ethanol solution resulted in a significant loss of paper strengths. In order to overcome this problem, it would be necessary to use a suitable solvent or another technique such as spraying for surface application of Benomyl.
Pulp and paper
Hossein Jalali Torshizi; Abdollah Aabedi Bafraajerd; Reza Shidpour
Abstract
DOR:98.1000/1735-0913.1398.34.1.66.1.1578.32 Providing some paradox properties of paper products at the same is of utmost challenging issues of papermakers, e.g., attaining proper strength together with high water absorbency in hygienic papers. Because higher bonding resulted in lesser accessibility ...
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DOR:98.1000/1735-0913.1398.34.1.66.1.1578.32 Providing some paradox properties of paper products at the same is of utmost challenging issues of papermakers, e.g., attaining proper strength together with high water absorbency in hygienic papers. Because higher bonding resulted in lesser accessibility to the hydrophilic functional group. Therefore, hydrogel as an ever-increasing material in bulk cellulosic diapers were surficial coated on paper and compared with distillated water saturated papers. The prepared chitosan-acrylic acid (AA) hydrogel converted into nanoparticles by ultrasonic homogenizer and the nano scaled particles approved by Dynamic Light scattering (DLS). SEM images and paper caliper revealed the nanohydrogel coating layer. All papers water uptake coated with 1, 1.5 and 2% nanohydrogel increased significantly up to 50% compared to the untreated sample. Burst and dry tensile strengths along with water uptake improved, with no toleration in tear strength. Increased fiber bonding due to plenty of carboxylic acid in AA together with hydroxyl and amine groups in chitosan, along with nanohydrogel film formation as a complementary assembly and constituent with the cellulosic substrate of paper were resulted in strength improvement. Wet tensile strength of paper revealed remarkable increment at 2% coating application, only; without enhancing effects at the lower dosages. Paper opacity, brightness and whiteness stayed almost stable, but due to chitosan yellowish nature, the paper yellowness increased. The coated paper stiffness enhanced compared to untreated paper, but revealed lesser stiffness than water saturated papers. Water treated papers revealed caliper, tensile and burst indices reduction and stiffness rising.
Pulp and paper
Bardia Sodeifi; noureddin Nazarnezhad; Seyed Hassan Sharifi
Abstract
DOR:98.1000/1735-0913.1398.34.45.66.1.1576.1610 In this research, the effect of coating with Polycaprolactone (PCL), nanocrystalline Cellulose (NCC) and zinc oxide Nanoparticle (ZnO NP) and their blend were investigated on the mechanical and optical properties. First, coating materials with specific ...
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DOR:98.1000/1735-0913.1398.34.45.66.1.1576.1610 In this research, the effect of coating with Polycaprolactone (PCL), nanocrystalline Cellulose (NCC) and zinc oxide Nanoparticle (ZnO NP) and their blend were investigated on the mechanical and optical properties. First, coating materials with specific condition (PCL 10%, NCC 4 and 6%, ZnO 3%) were coated on the papers. The coating materials weight on the papers was (2.2- 2.7 g/m2). The results showed that the mechanical properties (Tensile strength index, Burst strength index and Tear strength index) of the coated papers were enhanced with addition of NCC. The ternary blend of these coating materials had the best mechanical properties than the neat paper. With addition of NCC the brightness were enhanced and the opacity were reduced. Also, the color properties were improved with addition of NCC and ZnO and the effect of ZnO was more remarkable than NCC but, in ternary blend of materials, the color properties were improved with increasing the amount of NCC.
Pulp and paper
Mohaddeseh Ramezanpour-Charvadeh; Hamid reza Rodi; Hossein Jalali-Torshizi; Hamidreza Ghomi marzdashti
Abstract
DOR:98.1000/1735-0913.1398.34.76.66.1.9.1578 A need for control of pathogenic microorganisms in contaminated environments has motivated to prepare the products including antibacterial papers resisting against growth of such creatures. Different methods and materials have been used to make these papers. ...
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DOR:98.1000/1735-0913.1398.34.76.66.1.9.1578 A need for control of pathogenic microorganisms in contaminated environments has motivated to prepare the products including antibacterial papers resisting against growth of such creatures. Different methods and materials have been used to make these papers. The purpose of current research is to fabricate silver nanoparticle by means of plasma method and investigate the effect of adding it to the Kraft pulp on the properties of resulting papers. To do this, silver nanoparticles have been fabricated in optimized conditions of 1 kHz frequency, 2 A current and 4 kV voltage, using an instrument developed in Laser and Plasma Research Institute, Shahid Beheshti University. The DLS test confirmed the average size of silver particles at nano scale ( 41.2 nm). Then, the prepared silver nanoparticles were added by levels of 0, 25, 50 and 75 ppm to the Kraft pulp accompanying by cationic polyacrylamide (CPAM) as a retention aid to about 0.05 based on oven dry of fibers. The results of paper properties evaluation (having basis weight 60±3 g/m2) have shown that addition of silver nanoparticles synthesized by plasma method lead to loss of paper strength characteristics. The paper brightness has also exhibited a meaningful decrease. However, the paper opacity and antibacterial property develop significantly in the consumption levels higher than 50 ppm.
Pulp and paper
somayeh heydari; Ahmad Reza Saraeyan; Mohammad Reza Dehghani Firouzabadi; Alireza Shakeri; babak shokri
Abstract
DOR:98.1000/1735-0913.1398.34.100.66.1.9.1604 In this study, EVOH was coated on paper made of CMP pulp by extrusion method in order to improve the paper's barrier properties of oxygen transmission. Ethylene vinyl alcohol (EVOH) shows poor moisture resistance despite less gas permeability. Then, dimethoxydimethylsilane ...
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DOR:98.1000/1735-0913.1398.34.100.66.1.9.1604 In this study, EVOH was coated on paper made of CMP pulp by extrusion method in order to improve the paper's barrier properties of oxygen transmission. Ethylene vinyl alcohol (EVOH) shows poor moisture resistance despite less gas permeability. Then, dimethoxydimethylsilane was deposited using Plasma Enhanced Chemical Vapor Deposition on EVOH film as the hydrophobic layer. A random factorial experiment was designed with three factors at three levels including time (6-8-10 min), pressure (30-0400-500 m Torr), and radio frequency power (50-70-90 W). The contact angle, oxygen transmission rate, tensile strength, and strain energy were measured to obtain the optimum condition. Expert Design method using response surface was used to optimize the condition coating Dimethoxydimethylsilane in order to improve the hydrophobic properties, reduce OTR, increase tensile strength and strain energy. Based on this method the optimum condition was suggested as: time 6 min, pressure 499.99 m Torr and power 50W. Keywords: Extrusion , Contact angle, Oxygen transmission rate, Response Surface methodology.
Pulp and paper
Zohreh Taheri; Hamidreza Rodi; Hossein Jalali-Torshizi; Reza Shidpour
Abstract
DOR:98.1000/1735-0913.1398.34.112.66.1.1578.1610 Nowadays, the barrier property against water take up of different packaging papers which mostly prepared from recycled fibers is of highly significance for paper manufacturers. In current study, the effect of AKD sizing agent has been examined on the properties ...
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DOR:98.1000/1735-0913.1398.34.112.66.1.1578.1610 Nowadays, the barrier property against water take up of different packaging papers which mostly prepared from recycled fibers is of highly significance for paper manufacturers. In current study, the effect of AKD sizing agent has been examined on the properties of papers made from recycled fibers of Atrak pulp and paper industries. Sizing of pulp suspension using AKD was conducted at levels of 0, 0.5, 1 and 1.5 % based on oven dry (OD) pulp in neutral pH (7), according to the TAPPI standard methods. Then, by preparation of handsheets with basis weight of about 60±3 g/m2, their Cobb test (60 second) and different characteristics were evaluated. According to the statistical analysis of the results, up to 1 % AKD consumption amount based on OD pulp exhibited for optimum level in internal sizing of these recycled fibers. In such AKD level, water take up of size-free papers revealed 174±7.4 g/m2, decreased to the value of about 24±1.7 g/m2 in AKD-treated papers. Further, contact angle of water droplet with the paper surface increased from 35.2º to 109.1º. Applying 1 % of AKD, paper tensile index increased to 33.2±1.01 N.m/g by 2.4 unit compared to the base paper. Apparently, such phenomena can be attributed to the AKD potential in creating hydrogen bonds which concurrent to the development of paper water repellency, resulted in improving bonding-ability of paper network. Additionally, AKD treatment led to in meaningful increase of paper opacity. This can also be attributed to the increase in filler retention in fibers network, which influences the development of light scattering from the paper surface.
Pulp and paper
ghasem asadpour; fatemeh rajabi; seyed majid zabizadeh
Abstract
High yield and chemi-Mechanical pulps are susceptible to oxidation-optical and thermal reactions. These reactions result discoloration and brightness reversion in pulps. In this research, chemi-mechanical pulps were selected randomly from Mazandaran pulp and paper mill and were bleached separately by ...
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High yield and chemi-Mechanical pulps are susceptible to oxidation-optical and thermal reactions. These reactions result discoloration and brightness reversion in pulps. In this research, chemi-mechanical pulps were selected randomly from Mazandaran pulp and paper mill and were bleached separately by P, H, PH and HP sequences and sheets with 60 gr/m2 gramage were prepared from these bleached pulps. All the prepared papers went through thermal aging, separately at 0, 12, 24, 36 and 48 hours at 1050C in oven, and their optical properties, including, their brightness, their a, b and L factor, α exponent, yellowness, opacity, K/S ratio, and PC number before and after thermal aging were measured and compared based on TAPPI standard. The results of this study showed that, during thermal aging from 0 to 48 h, paper optical properties such as brightness, L and a factor were decreased and b factor, yellowness, α, K/S ration and PC number were increased. As a result, bleaching by P and HP sequences had the highest amount of brightness and L factor and lowest amount of a and b factor, α exponent, yellowness, K/S ratio and PC number. Therefore, these bleaching sequences had important influences on brightness stability and decrease in paper brightness reversion and increasing their durability against thermal degradation.
Pulp and paper
Seyed Hassan Sharifi; nouredin Nazarnezhad
Abstract
To reuse recycled cellulosic fibers in paper production, contaminated particles and other impurities of the fibers can be greatly removed using a de-inking stage which is considered as a supplementary step in waste paper recycling technology. The effect of using ultrasonic pretreatment on the deinking ...
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To reuse recycled cellulosic fibers in paper production, contaminated particles and other impurities of the fibers can be greatly removed using a de-inking stage which is considered as a supplementary step in waste paper recycling technology. The effect of using ultrasonic pretreatment on the deinking of old newspapers was investigated utilizing the common conventional chemical method across this research work. Experimental design method was served to optimize the amount of ultrasonic bath temperature and sonication time. Therefore, 13 tests were designed using Response Surface Methodology (RSM) and Central Composite Design with Design Expert 7.0.0 Trial software. Ultrasonic bath temperature and sonication time at three different levels (1, 0 and 1+) and two axial points (α + and α-) were used as independent variables, and the optical and mechanical properties of handsheets were used as dependent variables. Response surfaces and contour plots were served to show the interaction between the independent variables and the response variable. ANOVA test showed that the quadratic model is the best model to explain the interaction among the studied variables. The predicted values of the obtained model had much conformity with the experimental results (R2=0.98). According to ANOVA results, it can be concluded that the effect of each of the variables on the optimal properties is significant and the ultrasonic time is the most effective factor on the response. According to the results, the proposed optimum conditions to achieve the highest amount of mechanical and optical properties (43.43) are the ultrasonic bath temperature 47 oC and the ultrasonic time of 31 min.
Pulp and paper
Pejman Rezayati Charani; Ahmad Azizi. Mossello
Abstract
The use of old corrugated container (OCC) is considered an effective solution by the paper industries in paper and paperboard productions bearing environmental and economic reasons. The strength properties of pulp made from recycled paper is weaker than the original pulp for various reasons, such as ...
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The use of old corrugated container (OCC) is considered an effective solution by the paper industries in paper and paperboard productions bearing environmental and economic reasons. The strength properties of pulp made from recycled paper is weaker than the original pulp for various reasons, such as hornification. Therefore, various methods as adding strength enhancing materials and mechanical treatments are used to improve the quality of them. Because of little amount of production, many of the paper recyclers have limitation in investment of using mechanical treatments (refiners) in their production line. In this research, using cationic starch and cellulose nanofibers(CNF) was investigated as strengthen additives and as an alternative for mechanical refining in the paper and paperboard production from OCC. In this study, cationic starch in one level (2%) and cellulose nanofibers in 3 levels (2, 4, 6%) were used and compared to control (refined and non-refined) samples. Results showed that 2% CS and 4% CNF improved the tensile and burst indices same as or more than refining of pulp, while the pulp dewatering time and paper density were equal. Therefore, the aforementioned conditions are recommended as a substitute for refining in small units of waste paper recycling for paper and paperboard production.
Pulp and paper
mohammad bashir torabian; behzad baziyar; mohammad talaeipour
Abstract
Abstract This research investigates the cooking of monoethanolamine with a concentration of 50% and baking alkali sulphite with 18% alkalinity for making pulp from corn stalks. The combination of sodium hydroxide and sodium sulphite in rations of 70:30 as a measure of alkali sulphite and water and monoethanolamine ...
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Abstract This research investigates the cooking of monoethanolamine with a concentration of 50% and baking alkali sulphite with 18% alkalinity for making pulp from corn stalks. The combination of sodium hydroxide and sodium sulphite in rations of 70:30 as a measure of alkali sulphite and water and monoethanolamine with a ratio of 50:50 were selected as control treatments. The amount of deficiency was eliminated during all three processes due to the fact that it was not very minor and could not be weighed. Furthermore, the cooking conditions were chosen as variables: the process of alkali and soda sulphite was combined; time was 30:60:90 minutes at the three levels and the temperature was 125.145.165 degrees at the three levels; and the ratio of the baking fluid to the raw material (1 to 4) remained constant. The paper pulp produced with monovalent and 50% had the lowest amount of total efficiency (36.12) and kappa number (17.93). In alkaline sulphite treatment, it was observed that decreasing the temperature and increasing the time as variable factors, results in a decrease in the total return value and the kappa number likewise increases, so that the highest burst index (6.78) is related to baking with a temperature of 125 degrees and the total time would be 60 minutes. The results of this study show that monoethanolamine/water (50:50) can be successfully used to make paper from corn stalks, and the characteristics of the pulp of manufactured paper, especially in terms of mechanical strength and kappa number, when mixed with water; and that it is superior to the process of alkali sulphite both as a combination and by itself
